MAGNETIC HEAD PULLEYS,Magnetic Separator for belt conveyor
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MAGNETIC HEAD PULLEYS SEPARATOR:
Designed to provid A continuous separation of ferrous contaminants from the product flow at the point of discharge.
Magnetic Head Pulleys, also known as Magnetic Head Rollers, are a powerful and effective solution for removing ferrous contamination from materials conveyed in various industries. These magnetic separators consist of a stationary magnet and a rotating drum, which allow for the continuous removal of ferrous contaminants from the material flow.
The stationary magnet is installed above the conveyor belt, and the rotating drum is placed beneath it. As the material passes over the conveyor belt, any ferrous contaminants are attracted and captured by the rotating drum, which then carries them away from the material flow.
Magnetic Head Pulleys are work by using a powerful magnetic field to attract and remove ferrous particles from the material flow.Whether you need to remove ferrous particles from recycling materials, mining products, or construction materials, Magnetic Head Pulleys are a reliable and practical solution that can meet your needs.
With their ability to capture large amounts of ferrous contamination and their flexibility in size and strength, Magnetic Head Pulleys are a versatile and powerful tool for maintaining the quality and purity of materials in various industries.
Key Benefits and Features of
MAGNETIC ROLLER HEAD PULLEY SEPARATORS
1. Effective Ferrous Contamination Removal:
- Magnetic Roller Pulleys excel at removing large amounts of ferrous contaminants, such as nails, screws, and bolts, from the material flow.
- They are particularly effective at capturing difficult-to-remove ferrous particles, which helps prevent damage to downstream equipment.
- This improves the quality of the final product and reduces maintenance costs.
2. Ease of Installation and Maintenance:
- Magnetic Head Pulleys can be easily integrated into existing conveyor systems.
- They require minimal maintenance once installed, reducing downtime and maintenance costs.
- The captured ferrous particles can be easily removed from the rotating drum, further simplifying the maintenance process.
3. High Efficiency and Cost-Effectiveness:
- Magnetic Head Separator operate continuously, maximizing production efficiency and minimizing the risk of product contamination.
- Compared to other ferrous separation equipment, they are relatively inexpensive, making them a practical and economical choice for many industries.
4. Versatility and Customization:
- Magnetic Head Rollers are available in a range of sizes and magnetic strengths to meet the specific needs of different applications.
- This versatility allows them to be used in various industries and adapt to the unique requirements of each application.
5. Additional Features:
- Self-cleaning design for reduced maintenance.
- Durable construction for long-lasting performance.
Why us
REASON TO CHOOSE SINONEO ROLLER MAGNETS
HIGH QUALITY products
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WORLDWIDE SHIPPING
We will help you find the most cost-effective shipping options worldwide that making your shipping experience as friendly and hassle-free as possible.
Custom Design Services
We offer magnetic heard pulleys that can be customized to meet your unique needs for any operation!
FAST DELIVERY
We can deliver customized head roller magnetic separator within weeks, not months. This will save you both time and money!
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Our friendly magnet engineers are here to help you get exactly what you need for retail or industrial purposes, with super high quality & a competitive price.
THE WORKING PRINCIPLE.
How do magnetic head pulleys work?
A magnetic roller head pulley is a device used in conveyor systems to separate ferrous materials from non-magnetic materials as they pass through the conveyor belt. It works on the principle of magnetic attraction and plays a crucial role in recycling, waste management, mining, and various industries where the separation of ferrous contaminants from other materials is essential.
Here’s how it works:
1. Magnetization: A magnetic head pulley is essentially an electromagnet or a permanent magnet that is built into the frame of the pulley. The entire circumference of the pulley acts as a magnetic surface.
2. Conveyor Belt System: In a conveyor belt setup, the magnetic head pulley replaces the standard drive pulley at the discharge end of the conveyor belt.
3. Material Flow: As materials (mixed with both ferrous and non-ferrous items) travel along the conveyor belt, they eventually pass over the magnetic head pulley.
4. Separation Process: When ferrous metals (such as iron or steel) come close to the magnetic field, they are attracted and held onto the surface of the pulley due to magnetic force. Non-ferrous materials, which are not affected by the magnetic field, continue their path along the conveyor belt and are discharged normally.
5. Cleaning Off Ferrous Metals: As the pulley rotates, the ferrous metals carried around its circumference lose contact with the magnetic field once they move past it, allowing them to fall off into a separate collection area.
In summary, magnetic head roller separators use the power of magnets to continuously and automatically separate ferrous metals from a material stream, ensuring efficient and effective metal recovery or removal.
The Main Type of
PERMANENT MAGNETIC HEAD ROLLER SEPARATOR
| Model NO. | Dia A(mm) | B(mm) | DiaD(mm) | DiaC(mm) | Weight(Kg) |
| SMPM2030 | 200 | 350 | 40 | 30 | 33 |
| SMPM2040 | 200 | 450 | 40 | 30 | 42 |
| SMPM2050 | 200 | 550 | 40 | 30 | 51 |
| SMPM2060 | 200 | 650 | 40 | 30 | 60 |
| SMPM2070 | 200 | 750 | 40 | 30 | 69 |
| SMPM2080 | 200 | 850 | 40 | 30 | 78 |
| SMPM2090 | 200 | 950 | 40 | 30 | 87 |
| SMPM20100 | 200 | 1050 | 40 | 30 | 96 |
| SMPM3030 | 300 | 350 | 50 | 40 | 74 |
| SMPM3040 | 300 | 450 | 50 | 40 | 95 |
| SMPM3050 | 300 | 550 | 50 | 40 | 116 |
| SMPM3060 | 300 | 650 | 50 | 40 | 137 |
| SMPM3070 | 300 | 750 | 50 | 40 | 158 |
| SMPM3080 | 300 | 850 | 50 | 40 | 179 |
| SMPM3090 | 300 | 950 | 50 | 40 | 200 |
| SMPM30100 | 300 | 1050 | 50 | 40 | 221 |
| SMPM4030 | 400 | 350 | 60 | 50 | 131 |
| SMPM4040 | 400 | 450 | 60 | 50 | 168 |
| SMPM4050 | 400 | 550 | 60 | 50 | 205 |
| SMPM4060 | 400 | 650 | 60 | 50 | 242 |
| SMPM4070 | 400 | 750 | 60 | 50 | 279 |
| SMPM4080 | 400 | 850 | 60 | 50 | 316 |
| SMPM4090 | 400 | 950 | 60 | 50 | 353 |
| SMPM40100 | 400 | 1050 | 60 | 50 | 390 |
| Model No. | Size(mm) | Weight(Kg) | ||
| Dia A | B | Φ | ||
| SMDM2130 | 215 | 300 | 25 | 29 |
| SMDM2135 | 215 | 350 | 25 | 34 |
| SMDM2140 | 215 | 400 | 25 | 39 |
| SMDM2145 | 215 | 450 | 25 | 44 |
| SMDM2150 | 215 | 500 | 25 | 49 |
| SMDM2160 | 215 | 600 | 25 | 59 |
| SMDM2170 | 215 | 700 | 25 | 69 |
| SMDM2180 | 215 | 800 | 25 | 79 |
| SMDM2190 | 215 | 900 | 25 | 89 |
| SMDM2110 | 215 | 1000 | 25 | 99 |
| SMDM3130 | 315 | 300 | 25 | 62 |
| SMDM3135 | 315 | 350 | 25 | 72 |
| SMDM3140 | 315 | 400 | 25 | 82 |
| SMDM3145 | 315 | 450 | 25 | 92 |
| SMDM3150 | 315 | 500 | 25 | 102 |
| SMDM3160 | 315 | 600 | 25 | 122 |
| SMDM3170 | 315 | 700 | 25 | 142 |
| SMDM3180 | 315 | 800 | 25 | 162 |
| SMDM3190 | 315 | 900 | 25 | 182 |
| SMDM3110 | 315 | 1000 | 28 | 202 |
| SMDM3111 | 315 | 1100 | 28 | 222 |
| SMDM4030 | 400 | 300 | 28 | 100 |
| SMDM4035 | 400 | 350 | 28 | 116 |
| SMDM4040 | 400 | 400 | 28 | 132 |
| SMDM4045 | 400 | 450 | 28 | 148 |
| SMDM4050 | 400 | 500 | 28 | 164 |
| SMDM4060 | 400 | 600 | 28 | 180 |
| SMDM4070 | 400 | 700 | 28 | 196 |
| SMDM4080 | 400 | 800 | 35 | 212 |
| SMDM4090 | 400 | 900 | 35 | 228 |
| SMDM4010 | 400 | 1000 | 35 | 244 |
| SMDM4011 | 400 | 1100 | 35 | 260 |
| SMDM4012 | 400 | 1200 | 35 | 276 |
Please don’t hesitate to reach out if you have any further questions or need more information!
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If you have not yet found what you are looking for then you can simply click “CONTACT US” for expert technical advice.Sinoneo is the professional magnetic roller, magnetic head pulleys manufacturer and supplier in China. Our magnet engineers will help you get exactly what you need – for your retail or industrial applications – in a short time with high quality at a better price.
FEATURED TYPE OF ROLLER MAGNETS
GET YOUR MAGNETIC HEAD ROLLER PULLEY SEPARATOR TODAY!
Magnetic Separation Head Pulleys
Conveyor magnetic roller separator
Belt Conveyor Magnetic Separator
Magnetic conveyor Pulleys
Permanent Magnet for Conveyor Belt
magnetic head drive pulley separator
Choose Sinoneo Magnetic Head Pulley Separator for a magnetic solution that seamlessly integrates into your conveyor system, ensuring reliable metal separation and maintaining the integrity of your production line.
Faq
Read The FAQ’s
Is the magnetic head pulley self-cleaning?
We’re so happy to tell you that most magnetic head pulleys are self-cleaning! This means that scrapers or brushes automatically remove any captured ferrous particles, which means you’ll have less downtime and maintenance requirements.
Is the magnetic pulley compatible with my existing conveyor system, and can it be easily installed as a replacement for a standard pulley?
Most magnetic head roller designs are compatible with standard conveyor systems, which is great! But to ensure the best possible fit, it’s essential to understand the precise dimensions and installation requirements. We can provide customized solutions based on your specific configuration, and we’re here to help!
What is the difference between a full magnetic head roller and a half magnetic pulley separator?
Magnetic Head Roller vs. Half Magnetic Pulley Separator: Key Differences：
Magnetic Coverage:
- Full Roller: Continuous magnetic field across entire surface.
- Half Pulley: Concentrated magnetic field on half the circumference.
Separation Efficiency:
- Full Roller: Higher efficiency due to continuous magnetic field.
- Half Pulley: Potentially lower efficiency for smaller or weakly magnetic particles.
Material Flow:
- Full Roller: Handles larger flow rates and wider range of particle sizes.
- Half Pulley: May restrict flow rate and be less suitable for high volumes.
Installation:
- Full Roller: Replaces existing roller in conveyor system.
- Half Pulley: May require system modifications.
Maintenance:
- Both: Primarily cleaning captured ferrous particles.
Cost:
- Full Roller: Generally higher due to more magnetic material.
- Half Pulley: May be more cost-effective.
Applications:
- Full Roller: High separation efficiency, large volumes.
- Half Pulley: Moderate separation requirements, limited space.
Choose:
- Full Roller: High efficiency, large volumes, continuous coverage needed.
- Half Pulley: Cost-effective, moderate requirements, space limitations.
Are there different sizes and strengths available?
Yes, our Magnetic Head Pulleys are available in various sizes and magnetic strengths to suit specific application needs.