magnetic grid
Magnetic Grid(Magnetic Grate,Magnetic Grill)
Magnetic Grids, also known as Magnetic Grates or Magnetic Grills, are a true masterpiece of advanced technology. These magnetic grids are manufactured using high-energy rare earth neodymium magnets and stainless steel tubes by a unique manufacturing process. The grids are designed to attract even the tiniest particles from the carrier material, ensuring the integrity of your equipment and the safety of your products.
The magnetic grids are ingeniously constructed with stainless steel frames, available in different shapes such as round, square, or rectangular, equipped with magnetic bars or rods inside the shelf. When the iron fine particle materials pass through, they are magnetically attracted and firmly adsorbed on the magnetic tube, allowing for the efficient removal of ferromagnetic impurities in powder, granular raw materials, and liquid or slurry.
Magnetic grid separators have found their way into a wide range of industries, including ceramics, electricity, mining, plastics, chemicals, rubber, pharmaceuticals, food, environmental protection, pigments, dyes, electronics, metallurgy, and many more. The magnetic grid separator (magnetic grate) provides the perfect solution for separating ferromagnetic impurities in different raw materials, ensuring that your final product is of the highest quality.
Magnetic grate and grid optional features:
Magnetic grates and grids are used in a variety of industries to remove ferrous contaminants from powders, granules, and other bulk materials. They come in various shapes and sizes, and can be customized with several optional features to meet specific application requirements. Some of the optional features for magnetic grates and grids include:
1. High-strength magnets: High-strength magnets are used to provide greater magnetic force and better capture of fine ferrous particles. This is particularly important for applications with large volumes of material, where high magnetic strength is necessary to capture even the smallest particles.
2. Easy-clean designs: Magnetic grates and grids can be designed to be easy to clean, either manually or automatically. This is particularly important for applications where downtime for cleaning is costly or time-consuming.
3. Quick-release mechanisms: Quick-release mechanisms are used to enable rapid removal and replacement of the magnetic grates or grids. This feature is particularly useful for applications where frequent cleaning or maintenance is required.
4. Stainless steel construction: Magnetic grates and grids can be manufactured from stainless steel to provide greater durability and resistance to corrosion. This is particularly important for applications where the material being processed is wet or acidic.
5. Ceramic or rare-earth magnets: Ceramic magnets are a low-cost option for standard applications, while rare-earth magnets offer higher magnetic force and can capture finer ferrous particles. The choice of magnet type depends on the specific application requirements.
6. Customized shapes and sizes: Magnetic grates and grids can be customized to meet specific application requirements in terms of size, shape, and magnetic strength.
7. Sealed construction: Magnetic grates and grids can be designed with a sealed construction to prevent product contamination and reduce the risk of damage to the magnet.
8. Multiple rows: Multiple rows of magnetic grates or grids can be used to increase the magnetic strength and improve the capture of ferrous contaminants.
9. Rare-earth tube magnets: Rare-earth tube magnets are used to capture fine ferrous particles in liquid or slurry applications. They can be installed inside the magnetic grate or grid to provide enhanced magnetic strength.
In summary, magnetic grates and grids can be customized with several optional features to meet specific application requirements. These features include high-strength magnets, easy-clean designs, quick-release mechanisms, stainless steel construction, ceramic or rare-earth magnets, customized shapes and sizes, sealed construction, multiple rows, and rare-earth tube magnets.
Specifications of magnetic grids(grates,grills)
Magnetic grids come in different sizes and shapes to suit different processing equipment. At Sinoneo, we offer a range of standard sizes and can also create custom sizes and shapes to suit specific processing requirements.
| Specification | Size(mm) | No. of rods | |
| D | H | ||
| MG100 | 100 | 40 | 2 |
| MG150 | 150 | 40 | 3 |
| MG200 | 200 | 40 | 4 |
| MG250 | 250 | 40 | 5 |
| MG300 | 300 | 40 | 6 |
| MG350 | 350 | 40 | 7 |
| MG400 | 400 | 40 | 8 |
| MG450 | 450 | 40 | 9 |
| MG500 | 500 | 40 | 10 |
Round Shape
Other shape and size can be made as your request.
Square Shape
Other shape and size can be made as your request.
| Specification | Size (mm) | No. of rods | ||
| L | W | H | ||
| MG 10/10 | 100 | 100 | 40 | 2 |
| MG 15/15 | 150 | 150 | 40 | 3 |
| MG 20/20 | 200 | 200 | 40 | 4 |
| MG 25/25 | 250 | 250 | 40 | 5 |
| MG 30/30 | 300 | 300 | 40 | 6 |
| MG 35/35 | 350 | 350 | 40 | 7 |
| MG 40/40 | 400 | 400 | 40 | 8 |
| MG 45/45 | 450 | 450 | 40 | 9 |
| MG 50/50 | 500 | 500 | 40 | 10 |
| MG 30/20 | 300 | 200 | 40 | 4 |
| MG 40/20 | 400 | 200 | 40 | 4 |
| MG 40/30 | 400 | 300 | 40 | 6 |
| MG 50/20 | 500 | 200 | 40 | 4 |
| MG 50/30 | 500 | 300 | 40 | 6 |
| MG 50/40 | 500 | 400 | 40 | 8 |
The Application of Grid and Grate magnets
Our Grid and Grate Magnets have a wide range of applications in various industries, including food and beverage processing, pharmaceuticals, plastics, mining, and recycling.
These magnets are highly effective in removing ferrous contaminants like metal shavings, screws, and bolts from raw materials before they enter the production line in the food industry.
The pharmaceutical industry uses them to prevent contamination during the production process.
In mining and recycling, they are used to separate and recover valuable metals from waste streams, making them an essential tool for businesses looking to maximize their resource utilization.
The versatility of Grid and Grate Magnets makes them a popular choice across multiple industries.
The food and beverage industry relies on them to ensure that their products meet the highest standards of quality and safety.
The pharmaceutical industry trusts them to maintain the purity of their products, preventing cross-contamination and ensuring regulatory compliance.
In the recycling and mining industries, these magnets enable businesses to efficiently extract and recover valuable metals, reducing waste and minimizing environmental impact.
At Sinoneo company, we offer a range of Grid and Grate Magnets that can be customized to suit the specific needs of each industry. We pride ourselves on providing high-quality magnets that are durable, efficient, and easy to install. Our team of experts is always available to provide guidance and support to our customers, ensuring that they get the most out of our products.
PLASTIC INDUSTRIAL
Liquid Separation
Pharmaceutical Industry
Ceramic Industrial
Water Treatment
Recycling Industry
Food Industry
RUBBER INDUSTRIAL
BATTERY INDUSTRIAL
Pigment Industrial
Chemical Industry
TEXTTLE INDUSTRIAL
Maximum Operation Temperature
You have the option to choose from six different series, each with its own unique temperature capabilities. These include:
N series, with a maximum operating temperature of 80 degrees Celsius
M series, with a maximum operating temperature of 100 degrees Celsius
H series, with a maximum operating temperature of 120 degrees Celsius
SH series, with a maximum operating temperature of 150 degrees Celsius
UH series, with a maximum operating temperature of 180 degrees Celsius
EH series, with a maximum operating temperature of 200 degrees Celsius
This range of series ensures that you can select the appropriate magnet for their specific needs, based on the temperature requirements of their application.
How to Make Sure the Material of Stainless Steel Tube is Correct?
Stainless steel grade SS304 is widely used across various applications, thanks to its excellent durability and strength. However, for certain industries that require a higher degree of corrosion resistance, SS316/316L is often the preferred choice. These industries typically include food and chemical processing, where materials must be resistant to the harsh chemicals and acidic environments often encountered.
Compared to SS304, SS316/316L offers superior corrosion resistance, making it ideal for use in these demanding applications. These grades are often used in the production of food processing equipment, pharmaceuticals, and chemical processing plants where the risk of corrosion is high.
The use of SS316/316L ensures that equipment and materials maintain their integrity and functionality even when exposed to highly corrosive substances. This reduces the need for frequent repairs and replacements, which can be costly and time-consuming.
At Sinoneo, we understand the importance of selecting the right material for each application. That’s why we offer a wide range of stainless steel products, including SS304 and SS316/316L. Our team of experts can help you choose the best material for your specific needs, ensuring that your equipment and materials are durable, long-lasting, and resistant to corrosion.
In conclusion, while SS304 is widely used for its durability and strength, SS316/316L is often the preferred choice for industries that require a higher degree of corrosion resistance. At Sinoneo, we offer a range of stainless steel products to suit different applications, and our team of experts can help you choose the best material for your specific needs. Contact us today to learn more about our products and services.
How to Make Sure the Size of a Magnetic Grid is Correct?
Are you missing the drawing of your magnetic grate? Don’t worry, just measure the size of your hopper and provide us with three crucial pieces of information: the top diameter, the bottom diameter, and the height. Leave the rest to us as we guide you through the next steps and place a high-quality magnetic grid right into your hands. Trust us to deliver efficient and hassle-free solutions to all your magnetic separation needs.
Magnet Strength of grid magnets
As per the customer’s requirements, the maximum magnetic strength that we offer is 14,000GS (1.4T). Please refer to the chart below for the relationship between the diameter, magnetic strength, and maximum operating temperature for your reference.
| 0.25T | 0.5T | 0.7T | 0.9T | 1T | 1.1T | 1.2~1.4T | |
| Φ 19 (0.75″ ) | √ EH | √ EH | √ EH | √ H | √ M | – | – |
| Φ 22 (0.85″ ) | √ EH | √ EH | √ EH | √ H | √ M | √ N | – |
| Φ 25 (1.00″ ) | √ EH | √ EH | √ EH | √ SH | √ H | √ M | √ N |
| Φ 32 (1.25″ ) | √ EH | √ EH | √ EH | √ SH | √ H | √ M | √ N |
| Φ 38 (1.50″ ) | √ EH | √ EH | √ EH | √ UH | √ SH | √ H | √ M |
| Φ 50 (1.75″ ) | √ EH | √ EH | √ EH | √ UH | √ SH | √ H | √ M |
| Φ 76 (3.00″ ) | √ EH | √ EH | √ EH | √ UH | √ UH | √ SH | √ H |
| Φ 100(4.00″ ) | √ EH | √ EH | √ EH | √ UH | √ UH | √ SH | √ H |
1. The table lists the diameters that can be manufactured for each item. Items marked with a “√” can be manufactured, while those marked with a “-” cannot.
2. The maximum working temperature for each series is as follows:
- N series: 80°C or lower
- M series: 100°C or lower
- H series: 120°C or lower
- SH series: 150°C or lower
- UH series: 180°C or lower
- EH series: 250°C or lower
How to Calculate Magnetic Field?
Calculating the strength of a magnetic field can be a challenging task using finite element models. However, for practical purposes, the following values are often used:
| Dry Powder | 7000-8000 Gauss |
| Wet Slurry | 9000-10000 Gauss |
| Nanometer Particles | Over 12000 Gauss |
These values provide a general idea of the magnetic field strength for different materials. Keep in mind that the actual field strength may vary depending on several factors, such as the shape and size of the magnetic particles and the surrounding environment.
Finite element models are powerful tools for analyzing and optimizing magnetic systems. They can simulate the behavior of magnetic fields in complex geometries, allowing for the design of efficient and effective magnetic separators. By using accurate models and experimental data, engineers can improve the performance and reliability of magnetic systems in various applications, including food processing, mining, and pharmaceuticals.
To obtain the most accurate and competitive pricing for your project, we kindly ask that you provide us with the following information:
- Details regarding product size, materials, and other specifications.
- Magnet Strength.
- Desired order quantity.
- Any relevant drawings or other customization details.
- Any special packaging or shipping requirements.
At Sinoneo, we take great pride in our ability to offer high-quality products, unparalleled customer service, and fast delivery times. We also offer OEM services to ensure that your unique needs are fully met.
Our commitment to quality ensures that our customers are always satisfied, and we firmly believe that putting the customer first is the key to long-term success. Contact us today to learn more about our products and how we can help you take your processing system to the next level with the very best magnetic separation solutions on the market.
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At Sinoneo, we are passionate about what we do and have years of experience helping businesses grow. We are excited to hear from you and discuss how we can assist you in achieving your business goals. Don't hesitate to get in touch with us today!
FEATURED PRODUCTS
Magnetic Grates and Grids
Magnetic Grates and Grids are constructed by a row of magnetic bars which are fixed by frames in various shape. It can be square, rectangle, round, oval, triangle, rhombus, or irregular polygon, to suit for different positions.
ROUND MAGNETIC GRILLS AND GRATES
Round Magnetic Grills are constructed by a row of magnetic bars that are fixed by frames in round shape. Used for the separation of iron particles mixed with dry, granular, or free-flowing materials such as carbon black, drugs, chemicals, and so on.
SQUARE MAGNETIC GRILLS AND GRATES
Square Magnetic Grills and Grates provide an effective means of removing ferrous chips and metal particles from loosely packed, free-flowing materials. They have usually constructed of SUS304 or SUS316 tubes and filled with Strong Magnets.
EASY CLEAN MAGNETIC GRIDS
Easy Clean Magnetic Grids are designed for product purity of free-flowing materials such as carbon black, drugs, chemicals, cosmetics, plastics, food industries and so on. These units are easily installed in any hopper or floor opening, chute.
MAGNETIC GRATE WITH ANGULAR BAFFLES
Magnetic Grate with angular baffles makes product stream free-flowing products to come in direct contact with the grate. When anything containing iron substances passes through the framework, Iron particles are attracted to the bar magnets.
MAGNETIC GRATE AND GRID SEPARATOR
Magnetic grate separator is constructed by a row of magnetic bars which are fixed by frames in various shape. It can be square, rectangle, round, oval, triangle, rhombus, or irregular polygon, to suit for different positions.
ARE YOU LOOKING FOR MAGNETIC GRID AND GRATE?
Sinoneo Magnets is a magnetic grid, magnetic grate Supplier and Manufacturer in China. Our magnet engineers will help you get exactly what you need – for your retail or industrial applications – in a short time with high quality at a better price.
Find Us: Cicheng Industrial Zone, Ningbo, China (315000)
Suzhou Office: No.38, Yingchunnan Road, Suzhou, China (215168)
Tel: +86-159 0650 8736
Email: sales@sinoneo.com
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